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<li><a title="數(shù)控文章" href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導(dǎo)航結(jié)束 --> <!-- 頁面標(biāo)題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>臥式鏜銑加工中心主軸ZF變速箱機(jī)構(gòu)以及齒輪副建模分析<small></small></a></h3> </div> <!-- 頁面標(biāo)題結(jié)束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p> 第四章機(jī)床ZF變速箱有限元建模及溫度場分析<br /> 隨著工業(yè)發(fā)展水平的不斷提高，大型鏜銑加工中心所要達(dá)到的不僅僅是高速的切 削，同時也要實(shí)現(xiàn)大扭矩的切削。一般情況下，扭矩與轉(zhuǎn)速這二者成反比，也就是說 很難在同一臺加工中心上實(shí)現(xiàn)這二者的結(jié)合。而在主軸傳動系統(tǒng)中應(yīng)用ZF減速箱就 能很好地解決這個問題。TH6213臥式鏜銑加工中心，采用的是ZF兩級齒輪箱減速, 主軸電機(jī)經(jīng)過聯(lián)軸器與I軸相連,將扭矩傳遞給減速箱，再由I軸通過齒輪傳動，將扭 矩傳遞給II軸，最終，由II軸再次通過齒輪傳動將扭矩傳遞到主軸,完成兩級變速過程。 在這個扭矩傳遞的過程中，傳動齒輪之間因相互嚙合而產(chǎn)生熱量，同時,齒輪軸安裝軸 承也會因高速運(yùn)轉(zhuǎn)而產(chǎn)生熱量，二者構(gòu)成了變速箱熱量的主要來源。<br /> 變速箱在工作過程中，如果產(chǎn)生的溫度過高，將會對傳動齒輪的使用壽命產(chǎn)生影 響，造成其發(fā)生熱變形，進(jìn)而影響齒輪傳動比；同時，減速箱直接安裝在機(jī)床主軸箱 上面，熱量以熱傳導(dǎo)的方式傳遞給主軸，影響主軸的熱平衡。本章主要對機(jī)床ZF減 速箱進(jìn)行有限元建模分析，為接下來機(jī)床主軸箱的溫度場建模提供條件。<br /> 4.1 TH6213主軸ZF變速箱機(jī)構(gòu)以及齒輪副建模分析</p> <p>4.1.1 TH6213主軸ZF變速箱結(jié)構(gòu)<br /> ZF變速箱可以實(shí)現(xiàn)對柔性材料的高速加工，同時保證較高的工作效率；也可以 實(shí)現(xiàn)對硬質(zhì)材料的高切削力加工；當(dāng)ZF變速箱采用1:1的傳動比時，可獲得較高的主 軸轉(zhuǎn)速，若是采用1:4或1:1.5的傳動比，則可以實(shí)現(xiàn)低轉(zhuǎn)速大轉(zhuǎn)矩[6Q]。<br /> TH6213臥式鏜銑加工中心ZF變速箱的外觀如圖4.1、4.2所示，內(nèi)部構(gòu)造如圖4.3 所示。由圖中可以看出，傳動過程并不復(fù)雜，由兩級斜齒輪傳動構(gòu)成。由電機(jī)直接帶 動齒輪，這種方式具有傳動功率受電機(jī)功率限制，無磨損間隙的特點(diǎn)；同時，齒輪傳 動相比帶輪傳動具有結(jié)構(gòu)緊湊、效率高以及壽命長等特點(diǎn)。<br /> 主軸ZF減速箱內(nèi)部齒輪嚙合情況如圖4.4所示，軸I通過聯(lián)軸器與電機(jī)相連，扭 矩通過聯(lián)軸器傳遞給軸I，然后軸I通過嚙合齒輪傳遞給軸II，軸II再將扭矩傳遞給鏜銑加工屮心主軸部件熱特性分析 第四章機(jī)床ZF變速箱有限元建模及溫度場分析<br /> 主軸，期間通過嚙合齒輪齒數(shù)的變化來調(diào)整轉(zhuǎn)速，最終完成減速過程。本文考慮機(jī)床 跑車一般轉(zhuǎn)速，取轉(zhuǎn)速2500r/min。<br /> 如圖4.5所示，在一對齒輪的嚙合過程中，輪齒嚙合的起始點(diǎn)為從動輪齒頂圓與 嗤合線（州奶）的交點(diǎn)，即52。嗤合傳動進(jìn)行中，齒廓嗤合點(diǎn)沿嗤合線移動，一直到 出，即主動輪齒頂圓與嚙合線的交點(diǎn)。然后兩齒脫離。所以，并不是全部的齒廓都參 與齒輪的嚙合，實(shí)際參與嚙合的只是圖中所示的陰影部分，這一部分也是發(fā)生摩擦的 部分。</p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標(biāo)簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" class="blank30"></div> <!--自動調(diào)用自定義字段--> <div id="n1l1njb9b" class="blank20"></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=1440"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結(jié)束 --> <div id="n1l1njb9b" class="blank60"></div> <!-- 上下頁開始 --> <div class="n1l1njb9b" id="page"> <strong>上一篇</strong><a href="/bethel/news/show_1439.html">臥式鏜銑加工中心的主軸軸承溫度場的建立及有限元分析</a> <div id="n1l1njb9b" class="blank10"></div> <strong>下一篇</strong><a href="/bethel/news/show_1441.html">臥式鏜銑加工中心ZF減速箱熱變形分析</a> </div> <!-- 上下頁結(jié)束 --> </div><!-- /container --> <!-- 相關(guān)文章開始 --> <div id="n1l1njb9b" class="blank60"></div> <!-- 頁面標(biāo)題開始 --> <div id="n1l1njb9b" class="title"> <h3><a><a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <small>相關(guān)內(nèi)容</small></a></h3> <p></p> <span>——</span> </div> <!-- 頁面標(biāo)題結(jié)束 --> <hr class="featurette-divider"> <div id="n1l1njb9b" class="container list-container"> <!-- 內(nèi)容列表開始 --> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>11</span> <p>2024-12</p> </div> <h4><a title="U600S五軸加工中心視頻" href="/bethel/video/show-3042.html" target="_blank">U600S五軸加工中心視頻</a></h4> <p>此視頻詳細(xì)介紹了U600S高性能五軸加工中心各種參數(shù)及說明！… <a href="/bethel/video/show-3042.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="六角亭五軸加工工藝" 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