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面包屑導航結束 --> <!-- 頁面標題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>普通銑床一次裝夾完成帶角度零件加工的旋轉模設計應用<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p>1 普通<a target="_blank">銑床</a>加工帶角度零件傳統工藝狀況</p><p>叉車起重系統中門架支座 45°角處兩個面都需要加工，按傳統工藝需要兩次裝夾找正加工。</p><p>存在問題：</p><p>①需要二次裝夾；</p><p>②工作效率低，勞動強度大，影響交貨周期；</p><p>③角度不易控制，角度不規則時還需要制作角度定位工裝模具滿足加工要求，質量得不到有效控制。</p><p> <img src="/upload/images/201810/15401837423142.png" title="15401837423142.png" alt="圖片.png"/><br/></p><p><img src="/upload/images/201810/15401837475028.png" title="15401837475028.png" alt="圖片.png"/> </p><p>圖 1 門架支座圖紙（面 1、2 都需要加工）</p><p><br/></p><p>2 需要解決的問題</p><p>減少裝夾找正次數，提高加工效率和產品質量，減輕勞動強度。</p><p>3 解決方案</p><p>設計制造旋轉銑模，在普通臥式<a target="_blank">銑床</a>上完成一次裝夾加工帶角度的兩個面（基準統一）。</p><p>4 該旋轉銑模的結構特點</p><p>①圓弧及一直邊定位，一模具兩工位，每個工位一次 加工三件，共六件（實物圖中 1、2 示）；</p><p>②圓弧及銷滑槽旋轉限位，控制兩個面的加工位置及精度（實物圖中 3 示）；</p><p>③旋轉后插銷限制了旋轉塊與旋轉限位板的相對位置，防止切削加工時旋轉塊因切削力產生轉動（實物圖中4 示）；</p><p>④螺桿螺母結構鎖緊旋轉塊與旋轉限位板，保證了加工安全性（實物圖中 5 示）；</p><p>⑤采用角接觸球軸承，旋轉時大大減輕了勞動強度（二維圖中件 10 示）；</p><p>⑥模具兼用 1-3T 門架支座的加工（換產品時只需移動直邊定位塊），通用性強（1-3T 門架支座定位圓弧均為R70）。</p><p>4.1 旋轉銑模實物圖</p><p><img src="/upload/images/201810/15401837693553.png" title="15401837693553.png" alt="圖片.png"/></p><p>1—圓弧定位部分 2—直邊定位部分 3—銷滑槽（135°）</p><p>4—旋轉塊與旋轉限位板固定 5—螺桿螺母鎖緊結構部分</p><p>圖 2</p><p>4.2 旋轉銑模三維圖（圖 3）</p><p>4.3 旋轉銑模二維圖（圖 4）</p><p>4.4 旋轉銑模關鍵部位結構圖（圖 5、圖 6）</p><p>5 本旋轉模具的優點</p><p>①一次裝夾完成帶角度兩面加工；</p><p>②利用軸承旋轉減小勞動強度；</p><p>③利用銷槽旋轉限位，保證加工產品質量；</p><p>④減少裝夾找正次數，六件一起加工，效率提高；</p><p>⑤裝夾方便，易于操作。</p><p>6 結論</p><p>普通銑床加工帶角度零件采用以上結構的旋轉模具， 加工效率得到有效提高，減輕了工人勞動強度，成本也大大降低，經過車間使用實踐，受到操作工的好評，并具有較好的市場推廣價值。</p><p> </p><p><img src="/upload/images/201810/15401837771623.png" title="15401837771623.png" alt="圖片.png"/></p><p>圖 3</p><p><img src="/upload/images/201810/15401838115502.png" title="15401838115502.png" alt="圖片.png"/> </p><p>1—底板 2—旋轉限位板 3—旋轉板 4—鎖緊螺桿</p><p>5—插銷 6—直邊定位塊 7—壓板 8—圓弧定位塊</p><p>9—旋轉銷 10—軸承 11—轉軸 12—鎖緊螺母</p><p>圖 4</p><p><br clear="all"/> </p><p><img src="/upload/images/201810/15401838207979.png" title="15401838207979.png" alt="圖片.png"/></p><p>圖 5 采用軸承旋轉 圖 6 銷槽旋轉限位</p><p> </p><p><br/></p><p><br/></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" class="blank30"></div> <!--自動調用自定義字段--> <div id="n1l1njb9b" class="blank20"></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=2249"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結束 --> <div id="n1l1njb9b" class="blank60"></div> <!-- 上下頁開始 --> <div class="n1l1njb9b" id="page"> <strong>上一篇</strong><a href="/bethel/news/show_2248.html">加工中心滑座的動態特性測試與優化</a> <div id="n1l1njb9b" class="blank10"></div> <strong>下一篇</strong><a href="/bethel/news/show_2250.html">談數控加工中心檢修的方法</a> </div> <!-- 上下頁結束 --> </div><!-- /container 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