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target="_blank">加工中心</a>中，滾珠絲杠是進(jìn)給傳動(dòng)的主要部件，它可將伺服電動(dòng)機(jī)的旋轉(zhuǎn)運(yùn)動(dòng)轉(zhuǎn)變?yōu)橹本€運(yùn)動(dòng)，用較小的轉(zhuǎn)矩可以獲得很大的推力。滾珠絲杠副的基本結(jié)構(gòu)如圖 1-1 所示。滾珠絲杠副的主要故障現(xiàn)象有噪聲、運(yùn)動(dòng)不靈活及潤(rùn)滑不良等。</p><p> </p><p><img src="/upload/images/201810/15401884843294.png" title="15401884843294.png" alt="圖片.png"/></p><p>圖 1-1 滾珠絲杠副的基本結(jié)構(gòu)</p><p> </p><p> </p><p>滾珠絲杠副噪聲大的故障原因及排除方法有以下幾種：</p><p>3.2,絲杠支承軸承的壓蓋壓合情況不良。排除方法為調(diào)整軸承壓蓋，使其壓緊軸承端面。</p><p>3.3,絲杠支承軸承可能破損。排除方法為更換破損軸承。</p><p>3.4,電動(dòng)機(jī)與絲杠聯(lián)軸器松動(dòng)。排除方法為擰緊聯(lián)軸器鎖緊螺釘。</p><p>3.5,絲杠潤(rùn)滑不良。排除方法為改善潤(rùn)滑條件，使?jié)櫥土砍渥恪?/p><p>3.6,滾珠絲杠副滾珠有破損。排除方法為更換新滾珠。 滾珠絲杠轉(zhuǎn)動(dòng)不靈活的故障原因及排除方法有以下幾種：</p><p>3.7,軸向預(yù)加載荷太大。排除方法為調(diào)整軸向間隙和預(yù)加載荷。</p><p>3.8,絲杠與導(dǎo)軌不平行。排除方法為調(diào)整絲杠支座位置，使絲杠與導(dǎo)軌平行。</p><p>3.9,螺母軸線與導(dǎo)軌不平行。排除方法為調(diào)整螺母座的位置，使螺母軸線與導(dǎo)軌平行。</p><p>3.10,絲杠彎曲變形。排除方法為校直絲杠。</p><p> </p><p>4,故障總結(jié)：此類故障是數(shù)控<a target="_blank">加工中心</a>比較常見的故障，主要是對(duì)滾珠絲杠副的保養(yǎng)不到位所以對(duì)于安裝和保養(yǎng)需要注意以下事項(xiàng)：</p><p>4.1,滾珠絲杠屬精密傳裝置，必須進(jìn)行潤(rùn)滑。在螺母內(nèi)推薦使用鉀皂基潤(rùn)滑脂 1-3 號(hào)透平油潤(rùn)滑，</p><p>4.2,滾珠絲杠與滾動(dòng)軸承一樣，混入灰塵異物，將會(huì)降低使用壽命。因此，必須采用絲杠保護(hù)套加以保護(hù)。</p><p>4.3,由于滾珠絲杠螺母的特殊結(jié)構(gòu)，不宜承受徑向負(fù)荷，以免造成絲杠彎曲，影響傳動(dòng)精度和運(yùn)動(dòng)的靈活性，降低使用壽命。故安裝時(shí)，尤其要注意絲杠的軸心線與螺母座移動(dòng)軌跡的平行，并使絲杠支撐中心軸線應(yīng)與螺母中心軸線一致。</p><p>4.4 將絲杠安裝于設(shè)備上，注意不能使絲杠與螺母分離，以免滾珠脫出。安裝時(shí)不要敲打滾珠絲杠副，尤其注意保護(hù)滾珠導(dǎo)軌，因其管壁較薄，碰撞變形將使鋼球流動(dòng)受制約。</p><p>影響機(jī)床精度的因素有很多，所以故障出現(xiàn)時(shí)應(yīng)當(dāng)遵循先易后難的順序，不要盲目拆卸。</p><p> </p><p>5,結(jié)束語(yǔ)</p><p><a target="_blank">數(shù)控加工中心</a>和加工中心的液壓系統(tǒng)也會(huì)出現(xiàn)故障，但是其液壓原理通過機(jī)床圖紙中的液壓原理圖都會(huì)大致分析出故障點(diǎn)，主要是通過液壓泵提供壓力，電磁伺服比例閥來控制油路以達(dá)到油缸換向的目的。如果有一路沒有動(dòng)作可以通過液壓圖來找出其控制閥，并檢查控制閥的完好。保證液壓泵進(jìn)油口的過濾器清潔以及各油路接頭無漏油。</p><p><br/></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標(biāo)簽： <a 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<p>本文以組合式六角亭模型為實(shí)例，分析工藝難點(diǎn)與加工可行性，指出該模型的加工難點(diǎn)是模型形狀不規(guī)則和整體剛性差，并通過設(shè)計(jì)新的工藝方案解決加工難點(diǎn)，完成了模型整體的加工。新的加工工藝有助于提高加工效率和精度，為五軸數(shù)控加工提供了一個(gè)典型案例，對(duì)于五軸加工中心數(shù)控加工也具有指導(dǎo)作用和重要… <a href="/bethel/5-aix/show-2966.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="自適應(yīng)控制方法在混聯(lián)五軸加工中心中的應(yīng)用" href="/bethel/5-aix/show-2965.html" target="_blank">自適應(yīng)控制方法在混聯(lián)五軸加工中心中的應(yīng)用</a></h4> <p>宇匠數(shù)控 備注：為保證文章的完整度，本文核心內(nèi)容由PDF格式顯示，如未有顯示請(qǐng)刷新或轉(zhuǎn)換瀏覽器嘗試，手機(jī)瀏覽可能無法正常使用！本文摘要：通過對(duì)混聯(lián)五軸加工中心自適應(yīng)深度學(xué)習(xí)控制方法的 研 究，可 知 此 方 法 的 創(chuàng) 新 之 處 在 于：１）建 立 了 機(jī) 床 的 運(yùn) 動(dòng) 學(xué) … <a href="/bethel/5-aix/show-2965.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心和五軸鉆攻中心在機(jī)測(cè)量探頭補(bǔ)償" href="/bethel/5-aix/show-2959.html" target="_blank">五軸加工中心和五軸鉆攻中心在機(jī)測(cè)量探頭補(bǔ)</a></h4> <p>在機(jī)測(cè)量技術(shù)由于其成本低、檢測(cè)效率高、無需二次裝夾等優(yōu)勢(shì)被廣泛用于零件加工測(cè)量當(dāng)中，使得五軸加工中心和五軸鉆攻中心，同時(shí)又兼具測(cè)量功能。在機(jī)測(cè)量系統(tǒng)的構(gòu)成如圖1所示，硬件部分主要是由高精度探頭、信號(hào)接收器、機(jī)床整個(gè)本體，軟件部分由機(jī)床控制系統(tǒng)、測(cè)量軟件等組成[8]。待零件加工完成… <a href="/bethel/5-aix/show-2959.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心進(jìn)給系統(tǒng)動(dòng)態(tài)誤差影響因素" href="/bethel/5-aix/show-2958.html" target="_blank">五軸加工中心進(jìn)給系統(tǒng)動(dòng)態(tài)誤差影響因素</a></h4> 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