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<li><a title="數(shù)控文章" href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導(dǎo)航結(jié)束 --> <!-- 頁面標(biāo)題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>加工中心加工時尺寸存在不規(guī)則的偏差的故障維修<small></small></a></h3> </div> <!-- 頁面標(biāo)題結(jié)束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p><span style="font-family:宋體">尺寸存在不規(guī)則的偏差的故障維修</span></p><p><span style="font-family:宋體">故障現(xiàn)象：某配套</span>HNC<span style="font-family:宋體">－</span>21MD<span style="font-family:宋體">系統(tǒng)的數(shù)控<a target="_blank">加工中心</a>加工的零件，在檢驗中發(fā)現(xiàn)工件</span>Y<span style="font-family:宋體">軸方向的實際尺寸與程序編制的理論數(shù)據(jù)存在不規(guī)則的偏差。</span></p><p><span style="font-family:宋體">分析與處理：</span>(1)<span style="font-family:宋體">、故障分析從<a target="_blank">數(shù)控機(jī)床</a>控制角度來判斷</span>,Y<span style="font-family:宋體">軸尺寸偏差是由</span>Y<span style="font-family:宋體">軸位置環(huán)偏差造成的。</span></p><p>1)<span style="font-family:宋體">、檢查</span>Y<span style="font-family:宋體">軸有關(guān)位置參數(shù)，發(fā)現(xiàn)反向間隙、夾緊允差等均在要求范圍內(nèi)，故可排除由于參數(shù)設(shè)置不當(dāng)引起故障的因素。</span></p><p>2<span style="font-family:宋體">）、檢查</span>Y<span style="font-family:宋體">軸進(jìn)給傳動鏈。傳動鏈中任何連接部分存在間隙或松動，均可引起位置偏差，從而造成加工零件尺寸超差。</span></p><p><span style="font-family:宋體">（</span>2<span style="font-family:宋體">）、故障診斷</span></p><p>1)<span style="font-family:宋體">、如圖</span>15-19a<span style="font-family:宋體">所示，將一個千分表座吸在橫梁上，表頭找正主軸</span>Y<span style="font-family:宋體">運(yùn)動的負(fù)方向，并使表頭壓縮到</span>50μm<span style="font-family:宋體">左右，然后把表頭復(fù)位到零。</span></p><p>2)<span style="font-family:宋體">、選擇<a target="_blank">機(jī)床</a>操作面板上的增量工作方式的，軸選擇開關(guān)置于</span>Y<span style="font-family:宋體">軸檔，通過手輪向</span>Y<span style="font-family:宋體">軸的負(fù)方向進(jìn)給，觀察千分表讀數(shù)的變化。經(jīng)測量，</span>Y<span style="font-family:宋體">軸正、負(fù)方向的增量運(yùn)動都存在不規(guī)則的偏差。</span></p><p>3<span style="font-family:宋體">）、找一粒滾珠置于滾珠絲杠的端部中心，用千分表的表頭頂住滾珠，如圖</span>15-19b<span style="font-family:宋體">所示。選擇<a target="_blank">機(jī)床</a>操作面板上的手動工作方式，按正、負(fù)方向的進(jìn)給鍵，主軸箱沿</span>Y<span style="font-family:宋體">軸正、負(fù)方向連續(xù)運(yùn)動，觀察千分表讀數(shù)無明顯變化，故排除滾珠絲杠軸向竄動的可能。</span></p><p>4)<span style="font-family:宋體">、檢查與</span>Y<span style="font-family:宋體">軸伺服電動機(jī)和滾珠絲杠聯(lián)接的同步齒形帶輪，發(fā)現(xiàn)與伺服電動機(jī)轉(zhuǎn)子軸聯(lián)接的帶輪錐套有松動，使得進(jìn)給傳動與伺服電動機(jī)驅(qū)動不同步。由于在運(yùn)行中松動是不規(guī)則的，從而造成位置偏差的不規(guī)則，最終使零件加工尺寸出現(xiàn)不規(guī)則的偏差。</span></p><p><span style="font-family:宋體">維修體會與維修要點(diǎn)：</span></p><p><span style="font-family:宋體">由于</span>Y<span style="font-family:宋體">軸通過編碼器組成半閉環(huán)的位置控制系統(tǒng)，因此編碼器檢測的位置值不能真正反映</span>Y<span style="font-family:宋體">軸的實際位置值，位置控制精度在很大程度上由進(jìn)給傳動鏈的傳動精度決定。</span></p><p><span style="font-family:宋體">（</span>1)<span style="font-family:宋體">、在日常維護(hù)中要注意對進(jìn)給傳動鏈的檢查，特別是有關(guān)聯(lián)接元件，如聯(lián)軸器、錐套等有無松動現(xiàn)象。</span></p><p><span style="font-family:宋體">（</span>2<span style="font-family:宋體">）、根據(jù)傳動鏈的結(jié)構(gòu)形式，采用分步檢查的方式，排除可能引起故障的因素，最終確定故障的部位。</span></p><p><span style="font-family:宋體">（</span>3<span style="font-family:宋體">）、通過對加工零件的檢測，隨時監(jiān)測<a target="_blank">數(shù)控機(jī)床</a>的動態(tài)精度，以決定是否對數(shù)控機(jī)床的機(jī)械裝置進(jìn)行調(diào)整。</span><a name="_GoBack"></a></p><p><br/></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標(biāo)簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" class="blank30"></div> <!--自動調(diào)用自定義字段--> <div id="n1l1njb9b" class="blank20"></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=2286"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結(jié)束 --> <div id="n1l1njb9b" 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備注：為保證文章的完整度，本文核心內(nèi)容由PDF格式顯示，如未有顯示請刷新或轉(zhuǎn)換瀏覽器嘗試，手機(jī)瀏覽可能無法正常使用！本文摘要：通過對混聯(lián)五軸加工中心自適應(yīng)深度學(xué)習(xí)控制方法的 研 究，可 知 此 方 法 的 創(chuàng) 新 之 處 在 于：１）建 立 了 機(jī) 床 的 運(yùn) 動 學(xué) … <a href="/bethel/5-aix/show-2965.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心和五軸鉆攻中心在機(jī)測量探頭補(bǔ)償" href="/bethel/5-aix/show-2959.html" target="_blank">五軸加工中心和五軸鉆攻中心在機(jī)測量探頭補(bǔ)</a></h4> <p>在機(jī)測量技術(shù)由于其成本低、檢測效率高、無需二次裝夾等優(yōu)勢被廣泛用于零件加工測量當(dāng)中，使得五軸加工中心和五軸鉆攻中心，同時又兼具測量功能。在機(jī)測量系統(tǒng)的構(gòu)成如圖1所示，硬件部分主要是由高精度探頭、信號接收器、機(jī)床整個本體，軟件部分由機(jī)床控制系統(tǒng)、測量軟件等組成[8]。待零件加工完成… <a href="/bethel/5-aix/show-2959.html" target="_blank">[了解更多]</a></p> </div> <div id="n1l1njb9b" class="news-list list-border list-border-w"> <div id="n1l1njb9b" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心進(jìn)給系統(tǒng)動態(tài)誤差影響因素" href="/bethel/5-aix/show-2958.html" target="_blank">五軸加工中心進(jìn)給系統(tǒng)動態(tài)誤差影響因素</a></h4> <p>?加工精度是影響機(jī)床性能和產(chǎn)品質(zhì)量的主要難題，也是制約國家精密制造能力的重要因素。本文以五軸加工中心為對象，針對提升機(jī)床精度進(jìn)行了研究。并且隨著科技的發(fā)展，精密的儀器和零件在生產(chǎn)實踐中占據(jù)的分量逐漸增加，在數(shù)控機(jī)床這種精密機(jī)器精度不斷提高的同時，必須控制內(nèi)外界環(huán)境的隨機(jī)影響因素在… <a href="/bethel/5-aix/show-2958.html" target="_blank">[了解更多]</a></p> </div> <!-- 內(nèi)容列表結(jié)束 --> </div> <!-- 相關(guān)文章結(jié)束 --> <!-- 頁底推薦圖文產(chǎn)品開始 --> <hr class="featurette-divider"> <!-- 頁面標(biāo)題開始 --> <div id="n1l1njb9b" class="title"> <h3 class="wow bounceInDown" data-wow-delay="0.5s"><a href="/bethel/cnc">產(chǎn)品中心<small></small></a></h3> <span>——</span> </div> <!-- 頁面標(biāo)題結(jié)束 --> <div id="n1l1njb9b" class="container"> <div id="n1l1njb9b" class="blank30"></div> <!-- 中部開始 --> <div id="n1l1njb9b" class="row"> <div id="n1l1njb9b" class="col-xs-12 col-sm-3 col-md-3 col-lg-3"> <p></p> <p><a title="" href="/bethel/cnc" 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