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href="/bethel/NC">技術(shù)文章</a></li> <li><a title="數(shù)控文章" href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導(dǎo)航結(jié)束 --> <!-- 頁(yè)面標(biāo)題開(kāi)始 --> <div id="n1l1njb9b" class="title"> <h3><a>MDH80加工中心故障數(shù)據(jù)獲取<small></small></a></h3> </div> <!-- 頁(yè)面標(biāo)題結(jié)束 --> <hr class="featurette-divider"> <!-- 中部開(kāi)始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p> 2.2.1現(xiàn)場(chǎng)收集故障數(shù)據(jù)規(guī)范<br /> 加工中心十分龐大復(fù)雜，由于經(jīng)濟(jì)原因，很難做整機(jī)的可靠性試驗(yàn)。因此要研宄加 工中心的可靠性，最初步的工作就是收集生產(chǎn)線上實(shí)際的故障數(shù)據(jù)。通過(guò)對(duì)生產(chǎn)線長(zhǎng)期 跟蹤，本文收集的數(shù)據(jù)全部來(lái)自于生產(chǎn)線上16臺(tái)MDH80加工中心實(shí)際運(yùn)行時(shí)記錄的 故障數(shù)據(jù)，采集時(shí)間為7個(gè)月。要想合理利用每一條故障首先要制定故障記錄規(guī)范，制 定故障記錄表，將故障時(shí)間、工序、故障現(xiàn)象、故障原因等都記錄下來(lái)。記錄卡在使用 時(shí)要方便合理，不能遺漏描述故障的所有因素。通過(guò)與車間管理人員溝通，制定了相應(yīng) 的故障記錄表，如表2.1所示。<br /> 表2. 1故障記錄表<br /> Tab. 2.1 Log sheet of failures<br /> 故障日期：——年——月——曰</p> <table class="MsoNormalTable" border="0" cellspacing="0" cellpadding="0" style="border-collapse:collapse;mso-table-layout-alt:fixed;mso-table-overlap: never;mso-padding-alt:0cm .5pt 0cm .5pt"> <tbody> <tr style="mso-yfti-irow:0;mso-yfti-firstrow:yes;height:14.9pt;mso-height-rule: exactly"> <td width="133" colspan="2" style="width: 99.85pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" style="margin-left: 11pt; text-align: left; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">工序號(hào)/設(shè)備名稱</span></span><o:p></o:p></p> </td> <td width="67" style="width: 50.4pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="130" colspan="2" style="width: 97.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-left:16.0pt;text-align:center; text-indent:0cm;line-height:10.5pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">故障發(fā)生時(shí)間</span></span><o:p></o:p></p> </td> <td width="66" style="width: 49.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="131" colspan="2" style="width: 98.15pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">維修者</span></span><o:p></o:p></p> </td> <td width="68" style="width: 51.35pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:1;height:14.4pt;mso-height-rule:exactly"> <td width="133" colspan="2" style="width: 99.85pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" style="margin-left: 18pt; text-align: left; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">維修完工時(shí)間</span></span><o:p></o:p></p> </td> <td width="67" style="width: 50.4pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="130" colspan="2" style="width: 97.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">停臺(tái)時(shí)間（分鐘</span><span id="n1l1njb9b" class="2105pt"><span lang="EN-US">）</span></span></span><o:p></o:p></p> </td> <td width="66" style="width: 49.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="131" colspan="2" style="width: 98.15pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">操作者</span></span><o:p></o:p></p> </td> <td width="68" style="width: 51.35pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:2;height:15.1pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.0pt;margin-left:8.0pt;text-align:center;text-indent:0cm;line-height:10.5pt; mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">故障</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-top:3.0pt;margin-right:0cm;margin-bottom: 0cm;margin-left:8.0pt;margin-bottom:.0001pt;text-align:center;text-indent: 0cm;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent; mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">描述</span></span><o:p></o:p></p> </td> <td width="152" colspan="2" style="width: 114pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="196" colspan="3" style="width: 146.9pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">報(bào)警文本</span></span><o:p></o:p></p> </td> <td width="199" colspan="3" style="width: 149.5pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">故障現(xiàn)象</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:3;height:25.2pt;mso-height-rule:exactly"> <td width="348" colspan="5" style="width: 260.9pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 25.2pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="199" colspan="3" style="width: 149.5pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 25.2pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:4;height:29.75pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 29.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">故障</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">解決</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">過(guò)程</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">及建</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">議</span></span><o:p></o:p></p> </td> <td width="547" colspan="8" style="width: 410.4pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 29.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">故障解決過(guò)程：</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:5;height:41.3pt;mso-height-rule:exactly"> <td width="547" colspan="8" style="width: 410.4pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 41.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">后續(xù)建議：</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:6;height:20.4pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.0pt;margin-left:8.0pt;text-align:center;text-indent:0cm;line-height:10.5pt; mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">更換</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-top:3.0pt;margin-right:0cm;margin-bottom: 0cm;margin-left:8.0pt;margin-bottom:.0001pt;text-align:center;text-indent: 0cm;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent; mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">零件</span></span><o:p></o:p></p> </td> <td width="182" colspan="3" style="width: 136.55pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">更換型號(hào)</span></span><o:p></o:p></p> </td> <td width="181" colspan="3" style="width: 136.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">更換數(shù)量</span></span><o:p></o:p></p> </td> <td width="184" colspan="2" style="width: 137.75pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span id="n1l1njb9b" class="2105pt">更換廠家</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:7;mso-yfti-lastrow:yes;height:22.3pt;mso-height-rule: exactly"> <td width="182" colspan="3" style="width: 136.55pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="181" colspan="3" style="width: 136.1pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="184" colspan="2" style="width: 137.75pt; border: 1pt solid windowtext; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> </tbody> </table> <p>2.2.2故障數(shù)據(jù)處理規(guī)范<br /> 從生產(chǎn)線上搜集到的每一條故障數(shù)據(jù)會(huì)包含很多內(nèi)容。每一條故障都要記錄到數(shù)據(jù) 庫(kù)中。為了方便對(duì)數(shù)據(jù)庫(kù)中的故障數(shù)據(jù)進(jìn)行整理，本文制定了故障數(shù)據(jù)處理表格，其形式如下表。<br /> <br /> 表2.2中前7項(xiàng)要根據(jù)生產(chǎn)線收集到的數(shù)據(jù)來(lái)填寫，其中停臺(tái)時(shí)間單位為分鐘。故 障現(xiàn)象和處理方法要填寫的比較清晰，以便對(duì)故障原因進(jìn)行分析。后三項(xiàng)由數(shù)據(jù)處理者 填寫，填寫前要制定每項(xiàng)的填寫規(guī)則。所有故障都要根據(jù)此表中的規(guī)則進(jìn)行整理，以方 便后續(xù)的分析與研宄。<br /> 2.2.3加工中心所處的壽命階段<br /> 加工中心整體運(yùn)行壽命期分為三個(gè)階段[35],每個(gè)階段的故障率隨時(shí)間的變化趨勢(shì)是 不同的。這三個(gè)階段是：<br /> • (1)早期失效期。該階段是加工中心剛剛投入到生產(chǎn)運(yùn)行時(shí)的階段。在這一階段主<br /> 要會(huì)暴露許多由設(shè)計(jì)不合理、裝配不良、人員使用不規(guī)范等原因造成的故障。在經(jīng)過(guò)一 段磨合期后，這些早期故障會(huì)逐漸被解決。可以說(shuō)這一階段是加工中心的調(diào)試期。在這 一階段故障率很高，但是會(huì)快速下降。在早期失效期發(fā)現(xiàn)的所有故障原因都要盡量解決， 避免同類故障再次發(fā)生。處在早期失效期的加工中心生產(chǎn)效率比較低下，因此早期失效 期結(jié)束的時(shí)間越早越好。<br /> (2) 偶然失效期。渡過(guò)早期失效期后加工中心就會(huì)進(jìn)入偶然失效期。在偶然失效期 加工中心的失效率基本是恒定的。該階段發(fā)生的故障主要是由一些偶然性因素引起的。 這段時(shí)間是加工中心最主要的工作階段，也是效率最高的階段。在這一階段應(yīng)該加強(qiáng)對(duì) 加工中心的保養(yǎng)和維護(hù)，使這段時(shí)間維持的越長(zhǎng)越好。<br /> (3) 耗損失效期。加工中心使用末期就會(huì)進(jìn)入耗損失效期。該階段的加工中心失效 率會(huì)快速上升。這主要是因?yàn)榧庸ぶ行闹械暮芏嗔悴考呀?jīng)處于老化、疲勞等階段。針對(duì)耗損故障期，要做好預(yù)防性維修，如有必要還要對(duì)加工中心做出較大的修整。當(dāng)檢修 費(fèi)用很大的時(shí)候，加工中心就可以被報(bào)廢處理了。<br /> 本次研宄采集到的七個(gè)月的MDH80加工中心故障數(shù)據(jù)全部來(lái)自于早期失效期。在 這一階段暴露了大量的加工中心的缺陷。本文的分析結(jié)果可以幫助加工中心盡快渡過(guò)早 期失效期。</p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" 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