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面包屑導航結束 --> <!-- 頁面標題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>電火花成形機理簡介<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p> <span style="font-family: 宋體;">電火花成形加工是通過工具電極相對于工件作進給運動，把成形工具電極的形狀和尺寸復制在工件上，加工出所需要的零件，實現這種工藝方法的機床設備統稱電火花成形機床、</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">現以</span><span lang="EN-US">D7125</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電火花加工機床為例介紹電火花成形加工機床的組成和功用。在型號中</span><span lang="EN-US">D</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為電加工機床類代號</span><span lang="EN-US">;m</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為電火花穿孔、型腔加工組系代號</span><span lang="EN-US">;25</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為機床主參數，為工作臺寬度的</span><span lang="EN-US">1/10</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，即工作臺寬度為</span><span lang="EN-US">250 mm..</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電火花加工機床一般由脈沖電源、自動進給機構、機床本體以及工作液循環過濾系統等部分組成，其結構如圖</span><span lang="EN-US">15. 3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"> t.</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">機床本體</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">機床本體是電火花加工設備的機械部分，有床身、立柱、主軸工作臺及工作液槽等部分組成。主軸頭是自動控制系統的執行機構。主軸頭下裝有夾工具電極，可帶動工具電極沿立柱上的導軌做上下移動，以實現進給</span><span lang="EN-US">:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">床身用來支持和固定其他部件，其頂面有工作臺橫向移動的導軌。立柱前面有垂直導軌用來安裝主軸頭，并為主軸的進給運動導向。</span></p> <p class="MsoNormal"><span lang="EN-US"> 2</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">。脈沖電源</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">脈沖電源的作用是將工頻交流電轉換成一定頻率的脈沖電流以提供電火花加工所需要電能量。</span></p> <p class="MsoNormal"><span lang="EN-US"> 3.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">自動進給系統</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電火花加工時必須使工具電極和工件電極之間始終保持某一較小的放電間隙</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">間隙過大，脈沖電壓不能擊穿液體介質，無法形成電火花</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">間隙過小，容易產生頻繁短路，加工過程不穩定，甚至無法加工</span><span lang="EN-US">C</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，電火花加工自動進給又稱為間隙自動調節系統，其作用是自動調節工具電極的進給速度，使工具電極和工件電極之間始終保持某一給定放電間隙。同時，自動進給系統還具備短路回退、快速進給及進給形成控制等功能。</span></p> <p class="MsoNormal"><span lang="EN-US">4.</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">工作液循環過濾系統</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電火花成形加工常用的工作液為煤油。工作液循環過濾系統的作用是把經過濾的清潔工作液由液壓泵加壓，強迫沖入工具與工件之間的放電間隙，將電蝕</span><span lang="EN-US">.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">產物排出加工區域，然后流回工作液箱</span><span lang="EN-US">.</span></p> <p class="MsoNormal" align="center" style="margin-top:4.5pt;margin-right:0cm; margin-bottom:7.5pt;margin-left:0cm;text-align:center;line-height:13.5pt; mso-pagination:widow-orphan;mso-outline-level:1"><b><span style="mso-bidi-font-size: 10.5pt;font-family:宋體;mso-bidi-font-family:宋體;mso-font-kerning:0pt">本文由</span></b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋體;mso-bidi-font-family: 宋體;mso-font-kerning:0pt;mso-bidi-font-weight:bold"> </span><b><u><span style="mso-bidi-font-size:10.5pt;font-family:宋體;mso-bidi-font-family:宋體; mso-font-kerning:0pt">伯特利</span></u></b><b><span 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