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面包屑導航結束 --> <!-- 頁面標題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>如何在加工中使用刀具半徑、長度和夾具偏置補償<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p> <span style="font-family: 宋體; text-indent: 21pt;">刀具半徑補償</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償是使刀具在所選擇的平面內向左或向右偏置一個半徑值</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">編程時只需按照零件輪廓編程</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">不需要計算刀具中心運動軌跡</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">從而方便</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">簡化計算和程序編制</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償指令主要是</span><span lang="EN-US">G41</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G42</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G40</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">其中</span><span lang="EN-US">G41</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為刀具半徑左補償</span><span lang="EN-US">G42</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為刀具半徑右補償</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G40</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">為取消刀具半徑補償</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">通常</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具半徑左補償</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">右補償方向判別方法為</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">在補償平面內</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">沿著刀具速度方向看</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具在輪廓左邊為左補償沿著刀具進給方向看</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具在輪廓的右邊為右補償</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">如圖</span><span lang="EN-US">1</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"><img src="/upload/images/201407/14055198401214.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償過程中</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">其運動軌跡為刀具半徑補償建立</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償的執行和刀具半徑補償的取消三個過程</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償的建立</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">在刀具半徑補償的建立過程中</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">要避免刀具運動過程中發生碰撞或過切</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償的執行建立刀具半徑補償后</span> <span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具在運行中始終按偏離一個指定值進行運動系統在進入補償狀態時不得變換補償平面</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">否則會發生報警</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償的取消</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">用</span><span lang="EN-US">G40</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">取消刀具半徑補償</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">此狀態也是編程開始所處的狀態</span> <span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">只有在直線移動命令中才能取消補償運行</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">否則只能取消補償狀態</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">使用中需注意</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">建立</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">取消刀補時</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">即使用</span><span lang="EN-US">G41 </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G42</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G40 </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令的程序段必須使用</span><span lang="EN-US">G00</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">或</span><span lang="EN-US">G01</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">指令</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">不得使用</span><span lang="EN-US">G02</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">或</span><span lang="EN-US">G03</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">當刀具半徑補償取負值時</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">和</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的功能互換</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">一般情況下</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具切削中都是沿切線方向切入和退出</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具長度補償</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具長度補償功能用于</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">軸方向的刀具長度補償</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">它可使刀具在軸方向的實際位移量大于或小于編程給定位移量</span> <span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">即程序中</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">坐標值</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">即刀具長度補償使刀具垂直于走刀平面方向</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">偏移一個刀具長度修正值</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">有了刀具長度補償功能</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">當加工中刀具因磨損</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">重磨</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">換新刀而發生長度變化時</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">可不必修改程序中的坐標值</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">只要修改存放在寄存器中刀具長度補償值即可</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">其次</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">若加工一個零件需要用幾把刀</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">各刀的長度不同</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">編程時不必考慮刀具長短對坐標值的影響</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">只要吧其中一把刀設為標準刀</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">其余各刀相對標準刀設置長度補償值即可</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如圖</span><span lang="EN-US">2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"><img src="/upload/images/201407/14055198611057.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具長度補償主要是</span><span lang="EN-US">G43</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G44</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G49,</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">其中</span><span lang="EN-US">G43</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為刀具長度正補償</span><span lang="EN-US">,G44</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為刀具長度負補償</span><span lang="EN-US">,G49</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為取消刀具長度補償</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">一般而言</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具長度補償對于兩坐標和三坐標聯動數控加工是有效的</span> <span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">但對于刀具擺動的四</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">五坐標聯動的數控加工</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具補償則無效</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">夾具偏置補償</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family: 宋體;">與刀具長度抵償和半徑抵償相同</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">能夠使編程人員不必思考刀具的長短和巨細</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">夾具偏置能夠讓編程人員不思考工件和夾具的位置而運用夾具偏置</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">當一臺加工中間在加工小的工件時</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">工裝上一次能夠裝夾幾個工件</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">編程人員不必思考每一個工件在編程時的坐標零點而只需依照各自的編程零點進行編程</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">然后運用夾具偏置來移動機床在每一個工件上的編程零點</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">夾具偏置是運用夾具偏置指令</span><span lang="EN-US" style="font-family: Tahoma;">G54 -G59</span><span style="font-family: 宋體;">來履行的</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">還有一種方法即是運用</span><span lang="EN-US" style="font-family: Tahoma;">G92</span><span style="font-family: 宋體;">指令設置坐標系</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">當一個工件加工完成之后</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">加工下一個工件時運用</span><span lang="EN-US" style="font-family: Tahoma;">G92</span><span style="font-family: 宋體;">來從頭設定新的工件坐標系</span><span lang="EN-US" style="font-family: Tahoma;"><o:p></o:p></span></p> <p class="MsoNormal" align="center" style="margin-top:4.5pt;margin-right:0cm; 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